One pressure budget, one owner
Every stage is sized against a single hydraulic calculation, so the pump specification survives contact with the finished train.
FLUXA Series
Multi-stage liquid filtration skids combining coarse, fine and polishing stages with instrumentation, controls and validated performance.
- Largest commissioned train
- 3,500 m³/h
- Stages
- Two to five
- Standard configurations
- 5
- Industries served
- 6
Overview
Complete liquid trains, engineered as a single hydraulic system.
Buying filtration stage by stage produces a system nobody has calculated as a whole. Each vendor sizes for their own stage, nobody owns the total pressure budget, and the plant discovers at commissioning that the pump was specified for a train that no longer exists.
The FLUXA approach treats the train as one hydraulic problem. We take the raw stream analysis and the required outlet specification, then design every stage, the interconnecting pipework, the instrumentation and the control philosophy against a single pressure and flow budget.
Delivery is a skid: pre-piped, pre-wired, factory acceptance tested with water, and shipped as one item with one data book and one point of responsibility. Site work reduces to inlet, outlet, drain and power.
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Specifications
Technical envelope
- Flow capacity
- 5 to 3,500 m³/h per train
- Stages
- Two to five, typically strainer → bag → cartridge → polish
- Removal range
- 3,000 µm through to 0.1 µm absolute
- Skid construction
- SS 304 frame with drip tray, or hot-dip galvanised carbon steel
- Instrumentation
- Differential pressure, flow, turbidity, conductivity, temperature
- Control
- PLC with HMI, remote access and DCS integration
- Testing
- Factory acceptance test on water with witnessed performance record
- Area classification
- Safe area, or ATEX Zone 1 / Zone 2
Configurations
FLUXA-PT
Pre-treatment train for membrane protection ahead of RO and UF.
FLUXA-PR
Product recovery train with concentrate handling and solids dewatering.
FLUXA-CIP
Sanitary train with clean-in-place, fully drainable and 3-A compliant.
FLUXA-SW
Seawater train with duplex metallurgy and biofouling control.
FLUXA-MOD
Containerised modular train for rapid deployment and temporary duty.
Advantages
What this platform does that a catalogue item does not.
Factory acceptance tested on water
The skid runs and is witnessed before it ships. Commissioning becomes verification rather than discovery.
Site work reduced to four connections
Pre-piped and pre-wired delivery means inlet, outlet, drain and power — typically a two-day installation.
Instrumented for prediction
Live differential pressure and flow trending forecasts change-out dates weeks ahead, converting emergencies into planned work.
Applications
Where it is installed
- Reverse osmosis pre-treatment on brackish and seawater plants
- Process water reuse and effluent recovery
- Beverage and dairy product recovery
- Machining coolant and quench-oil recirculation
- Chemical product polishing before packaging
- Boiler feedwater and condensate conditioning
Industries
Sectors this platform serves
Technical drawings
Issued with every order
Skid general arrangement
Plan and elevation with maintenance access envelopes.
Process flow diagram
Stage sequence with design flows and pressures at each node.
P&ID
Full instrumentation, valve and interlock scheme with tag numbers.
Electrical schematic
Panel layout, IO schedule and field-device wiring.
FAQs
Questions engineers ask about liquid filtration systems
Flow rate and its turndown range, inlet particle size distribution and concentration, required outlet specification, fluid chemistry, temperature, viscosity and available inlet pressure. With those, we return a staged design and a pressure budget.
Related platforms
Frequently specified alongside
Next step
Specify the liquid filtration systems for your duty.
Send flow, contaminant, rating, chemistry and available pressure. We return a configuration with the sizing basis attached.
Or call +91 79 4890 2200 · sales@worldasatech.com