Characterise before designing
Rheology, particle distribution and filterability are measured — in our lab where necessary — so the design rests on data rather than analogy.
Bespoke Engineering
Clean-sheet filtration engineering for streams that defy standard selection — from CFD and pilot trials through fabrication, FAT and commissioning.
- Typical concept to commissioning
- 14 weeks
- Analysis
- FEA structural
- Standard configurations
- 5
- Industries served
- 6
Overview
When nothing in a catalogue fits the process.
Some streams do not appear in any selection guide: a slurry that shear-thins unpredictably, a catalyst that must be recovered at 340 °C, a product where a single fibre is a batch rejection. These need engineering, not a part number.
Our bespoke process begins with the stream, not the equipment. Particle size distribution, rheology, chemistry and duty cycle are characterised — in our laboratory if the data does not already exist — and only then does a design emerge.
Where the risk warrants it we build a pilot skid and run your actual fluid before committing to full-scale fabrication. It adds three to four weeks to the programme and has repeatedly prevented eight-figure mistakes.
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Specifications
Technical envelope
- Engineering tools
- SolidWorks, ANSYS Fluent CFD, PV Elite, Caesar II, EPLAN
- Analysis
- FEA structural, CFD flow distribution, thermal, seismic and wind loading
- Laboratory
- Particle sizing, rheology, filterability index, bench and pilot trials
- Fabrication
- Plate to 80 mm, diameters to 4.5 m, single-piece weight to 65 tonnes
- Codes
- ASME VIII Div. 1 & 2, PED, IS 2825, AS 1210, EN 13445, API 614/682
- Qualification
- ASME IX weld procedures, NACE MR0175, PWHT, cryogenic impact testing
- Inspection
- Radiographic, ultrasonic, magnetic particle, dye penetrant, PMI
- Delivery
- Skid-mounted, containerised, or loose supply with erection supervision
Configurations
Concept study
Feasibility, technology selection and budget-grade cost within three weeks.
Pilot programme
Rented pilot skid running your fluid on site, with a full performance report.
Detailed engineering
P&ID, GA, stress analysis, datasheets and a complete inspection test plan.
EPC delivery
Design, procurement, fabrication, FAT, delivery, erection and commissioning.
Retrofit & debottleneck
Uprating existing filtration inside the original footprint and shutdown window.
Advantages
What this platform does that a catalogue item does not.
Pilot before committing
A three-to-four-week pilot on your actual fluid de-risks full-scale capital and has repeatedly averted eight-figure errors.
One responsible engineer
A named lead engineer owns the project from enquiry through commissioning and remains reachable afterwards.
Fabrication under the same roof
Design and manufacture in one facility means a design change is a walk across the floor, not a change order.
Applications
Where it is installed
- High-temperature catalyst recovery in petrochemical reactors
- Cryogenic filtration for LNG and industrial gas plants
- Slurry dewatering in mineral and battery-material processing
- Nuclear and radiological containment filtration
- Hydrogen electrolyser feed and product loops
- Continuous pharmaceutical manufacturing trains
Industries
Sectors this platform serves
Technical drawings
Issued with every order
Concept layout
Block arrangement, footprint and utility interface envelope.
CFD flow report
Velocity fields, distribution uniformity and pressure gradients.
Stress analysis package
FEA results with code compliance calculations for each condition.
Fabrication drawings
Weld maps, NDT locations and dimensional inspection points.
FAQs
Questions engineers ask about custom filtration systems
Concept studies are typically fixed-fee and credited in full against a subsequent order. Full engineering is quoted against a defined scope once the stream data and duty are agreed.
Related platforms
Frequently specified alongside
Next step
Specify the custom filtration systems for your duty.
Send flow, contaminant, rating, chemistry and available pressure. We return a configuration with the sizing basis attached.
Or call +91 79 4890 2200 · sales@worldasatech.com